A proprietary Zirconia-reinforced Lithium Silicate (ZLS) microstructure makes Celtra Duo (ZLS) the one and only CEREC material that allows complete control over the workflow process without sacrificing the quality of the final restoration.
Your choice of processing pathway- Mill and Fire and Polish
Provides workflow flexibility and processing freedom with every case
Clinically proven strength for long-term clinical confidence
Chameleon effect for highly esthetic restorations
Automated sintering and glazing with CEREC SpeedFire
No programming of the furnace required.
Listen to what our doctors say
The first true high strength glass ceramic that offers the option to polish only or fire in the oven for additional strength...it's very unique in the market."
Celtra Duo covers a very broad spectrum of clinical indications. The advantage is we can work quickly, saves us time, makes us more efficient."
Block Science
The science behind the block
Learn more about Celtra Duo (ZLS) and the recommended ways to handle the material in clinical application.
Self-healing for greater strength and durability
The high glass content of Celtra Duo (ZLS) not only gives the material its excellent light-optical and mechanical properties, it also provides the added benefit of self-healing when fired.
During the firing cycle, as the glass transition temperature is reached, the glass ceramic turns into a highly viscous "liquid"; however, not viscous enough as to lose the shape of the restoration. Rather, the viscous glass fills any flaws caused by the milling process. After firing, having gone through the self-healing stage, as the material cools to room temperature, it hardens back to its original high strength.
The importance of correct handling
Preparing Celtra Duo (ZLS)
The preparation requirements of Celtra Duo (ZLS) are similar to other all-cermic restorations. Clinicians should aim for 1.5mm to 2mm of occlusal reduction with at least 1mm of axial reduction.
As with all CEREC restorations, the margins are the most critical part of the preparation and should be smooth and polished. Any milled restoration requires smooth polished margins so that the milling unit can adequately mill Celtra Duo (ZLS) restorations with ease.
When using the CEREC SpeedFire furnace, place the restoration directly on the firing pad. Note that the pad will need to be trimmed to fit.
No special equipment is needed, as Celtra Duo (ZLS) can be fired in standard ovens. However, Celtra Duo (ZLS) has its own unique firing schedule that must be programmed prior to firing. Firing schedules can be found here:
Celtra Duo (ZLS) provides excellent edge stability, resulting in restorations with strong and durable margins that resist chipping. In testing, standardized copings are cut back at the edges to a wall thickness of 200µm to examine edge stability.
The results speak for themselves.
Strength You can rely on
High strength and longevity
Celtra Duo (ZLS) retains its high level of strength in long-term chewing simulations. Even after 6,000 thermal cycles (41°F to 131°F) and 1.2 million chewing cycles with 70 Newtons of force, Celtra Duo (ZLS) demonstrated no loss in strength.
Natural opalescence
The unique lithium silicate crystalite composition of Celtra Duo (ZLS) with 500-700µm particle size contributes to an opalescence that behaves like natural tooth enamel, creating a lifelike appearance and vitality in the mouth.
Fluorescence and chameleon effect
The high light conductivity and shade adaptation of Celtra DUO (ZLS) in conjunction with the remaining natural teeth and the pronounced opalescence create the desired chameleon effect. With an inlay, for example, it's virtually impossible to discern where the restoration ends and the natural tooth begins. Likewise, full contour crowns are virtually undetectable among neighboring natural teeth.
Mill & Fire
Characterization and firing technique
Fired restorations have a strength of 370 MPa.
The induction furnace CEREC SpeedFire by Dentsply Sirona combines the processes of sintering and glazing in one compact, user-friendly device. The CEREC SpeedFire reaches a maximum heating rate of 300 ° C per minute – no preheating or holding temperatures are necessary. Its induction technology ensures a perfectly homogeneous temperature distribution. Its dimensions make the CEREC SpeedFire a compact device that fits in any practice.
1. Before applying the stain and glaze material, remove all dirt and grease from the restoration.
2. Mix glaze in jar thoroughly with a spatula if separation is seen.
3. Remove desired amount of Celtra Duo Universal Glaze paste from jar to tray.
4. If a different consistency is desired, adjust the consistency by diluting the material with Celtra Duo Universal Stain & Glaze Liquid.
5. Apply a thin layer of glaze material all over the crown surfaces using a staining brush. Make sure not to apply the glaze material either in too thick or too thin of a layer. A thin layer will result in a matte finish. A thick layer can result in a puddling or pooling of a stain.
6. If customization is needed, take a little of the corresponding body and incisal stains and position it on the tray.
7. Dilute if needed and apply it to the crown.Before applying the stain and glaze material, remove all dirt and grease from the restoration.
8. Position crowns directly on the firing pad and fire according to the firing instructions.
9. After the first firing, if the consistency of the glaze was too thin, the restoration may come out under-glazed. If that is the case, apply a thin layer of Celtra Duo (ZLS) overglaze material all over the crown surface using a brush. Once the overglaze is applied, conduct firing procedure according to the Celtra Duo (ZLS) Firing Schedules.
Milled restorations have a flexural strength of 210MPa after polishing.
After the restoration has been milled, start with a diamond
Use a fine grit diamond in a friction grip slow speed handpiece ONLY to remove the excess from the mill. An electric handpiece is more effective than one that is air driven
Run the handpiece at a low speed (max 12,000 RPM). Avoid a high-speed handpiece because it will create excessive heat and trauma to the ceramic
Next, use a rubber porcelain polisher, as follows:
Use a medium grit rubber wheel of your choice.
For the occlusal surface, use a point shape. An electric handpiece should run at 10,000 RPM to a maximum or 12,000 RPM, with only light pressure. Electric handpieces have constant torque even at a slow speed, so they are more effective than air driven handpieces. Begin the process with the medium shine wheel.
Next, use a fine wheel and/or point shape with the same technique described in Step 2.
Finish with a fine grit rubber wheel.
For an effect high shine, use polishing paste. Polishing paste should be used with a bristle brush wheel in a slow speed latch handpiece. This is very effective for polishing grooves in the posterior anatomy.
The Dos and Don’ts
Do
Always position crown on firing pad on top of the honeycomb.
Always follow the manufacturer’s directions for use.
Restoration must cool on tray 2 minutes post-firing before handling it.
Don't
Do not accelerate cool down.
Do not use Object Fix or any other products that are not indicated for use.
Do not add thinner inside the glaze and stains jars
Do not use water to clean the brushes.
Densply Sirona CAD/CAM Equipment for Efficient, Effective Restorations.
The complete solution for Celtra Duo (ZLS) restorations
Developed to make a difference at each step in the restorative process, each component of the Celtra Duo system was designed to perform ideally when used together. When used as a system, the result is a remarkably strong and long-lasting bond you can rely on.
Low film thickness minimizes pooling to allow passive seating of the restoration, and active moisture control ensures a reliable bond, even when dentin is too wet or too dry. moisture control ensures a reliable bond, even when dentin is too wet or too dry.
Celtra Duo | Brochure | Solution with Prime&Bond active and Calibra Ceram
3 MB
Celtra Duo (ZLS) blocks, Prime&Bond active adhesive, and Calibra Ceram cement were designed to enhance and strengthen the individual benefits each of them provides, resulting in an easy-to-use system that streamlines the restoration process.